Position Overview
The Director of Manufacturing is a senior executive responsible for the strategic, operational, and financial performance of multiple manufacturing plants producing defense-related systems, subsystems, and complex industrial products. This role ensures operational excellence, scalability, regulatory compliance, and delivery performance across a diversified product portfolio in highly regulated defense and aerospace environments.
The position combines strong executive leadership, deep manufacturing expertise, and hands-on operational governance to ensure safe, compliant, cost-effective, and resilient production across all sites.
Key Responsibilities
- Manufacturing Strategy & Multi-Plant Governance
- Define and deploy the global manufacturing strategy aligned with corporate objectives and defense program requirements.
- Lead and coordinate operations across multiple plants and product lines, ensuring standardization where appropriate and flexibility where required.
- Establish governance models, operating rhythms, and performance management systems across all manufacturing sites.
- Drive capacity planning and footprint optimization.
- Operational Excellence & Production Management
- Ensure achievement of safety, quality, delivery, and cost (SQDC) targets across all plants.
- Lead production planning, scheduling, and execution.
- Implement and sustain Lean Manufacturing and Continuous Improvement systems (PDCA, 6M, Kaizen, Value Stream Management).
- Oversee production implementation, ramp-up, rate increases, and recovery plans for critical programs.
- Quality, Compliance & Risk Management
- Ensure full compliance with defense and aerospace standards and regulations, including AS9100/EN9100, customer military requirements, and applicable export control regulations (e.g., ITAR/EAR).
- Identify operational risks and implement mitigation and contingency plans across sites.
- Promote a strong safety culture and ensure compliance with EHS regulations.
- Industrialization & Manufacturing Engineering Interface
- Partner with Manufacturing Engineering to ensure robust industrialization of new products and programs.
- Drive manufacturability, producibility, and standardization across plants and product families.
- Ensure tooling, equipment, automation, and infrastructure are aligned with current and future production needs.
- Support transfer of work packages between plants and countries.
- Financial Management & Performance Control
- Own manufacturing budgets, forecasts, and cost control for all plants.
- Drive productivity improvements, cost reduction initiatives, and margin enhancement.
- Establish and monitor KPIs related to efficiency, utilization, scrap, rework, and delivery performance.
- Support long-term investment planning (CAPEX) and business cases.
- Leadership & Talent Development
- Lead, develop, and align Plant Managers and Manufacturing Managers.
- Build a strong leadership pipeline through coaching, mentoring, and succession planning.
- Promote a culture of accountability, collaboration, operational discipline, and continuous improvement.
- Drive workforce planning, skills development, and organizational scalability.
Required Qualifications
- Education
- Bachelor’s degree in Industrial, Mechanical, Manufacturing, Aeronautical, or Production Engineering.
- MBA or Executive Education in Operations, Business, or Leadership preferred.
- Professional Experience
- 20+ years of experience in manufacturing and industrial operations.
- Proven leadership of multi-plant and multi-product manufacturing environments.
- Strong background in defense, aerospace, or other highly regulated industries.
- Demonstrated experience managing large operational teams and complex supply chains.
- Technical & Regulatory Expertise
- Deep understanding of:
- Aerospace and defense quality systems (AS9100 / EN9100).
- Complex production systems (low-rate initial production and serial production).
- Industrial KPIs and performance management.
- Export control and defense compliance environments.
- Leadership & Behavioral Competencies
- Executive-level leadership with strong operational presence (hands-on).
- Strategic mindset with strong execution capability.
- Ability to lead through complexity, pressure, and tight delivery commitments.
- Strong communication, negotiation, and stakeholder management skills.
- High ethical standards and commitment to compliance and safety.
- Languages
- Fluent in English (mandatory).
- Additional languages are a strong asset in global operations.